Market Overview:
The Automotive Thermal Management Market size is estimated to reach $67.66 Billion by 2030, growing at a CAGR of 6% during the forecast period 2023-2030, according to a recent report published by IndustryARC, titled, Automotive Thermal Management Market – By Technology (Active Transmission Warmup, Exhaust Gas Recirculation, Engine Thermal Mass Reduction, Reduced HVAC System Loading, Other Technologies), By Vehicle Type (Passenger Car, Light Commercial Vehicle, Truck, Bus), By Application (Battery Thermal Management, Transmission System, Engine Cooling, Front Air Conditioning, Motor Thermal Management, Power Electronics, Rear Air Conditioning, Heated/Ventilated Seats, Heated Steering, Waste Heat Recovery), By Geography - Global Opportunity Analysis & Industry Forecast, 2023-2030”

Shift toward electric vehicles (EVS) and battery thermal management and focus on lightweight materials and energy efficiency are fueling the growth of the Automotive Thermal Management industry during the forecast period.

Asia-Pacific Dominated the Market in 2023:

Asia-Pacific accounted for the CAGR of 6.84% in 2023 of the Automotive Thermal Management market due to several interwoven factors. Primarily, the rapid adoption of electric vehicles (EVs) across key markets like China, Japan, and South Korea has significantly boosted demand for efficient thermal management solutions. China, in particular, leads the global EV market, supported by extensive government incentives, favorable regulations, and the expansion of EV infrastructure. As thermal management is crucial for EV battery performance and safety, the Asia-Pacific market has witnessed accelerated growth in advanced cooling technologies and materials tailored specifically for EV applications. This growth aligns with regional goals to reduce carbon emissions, creating a robust demand for eco-friendly automotive solutions that improve vehicle efficiency. Many automotive OEMs in this region are not only expanding their EV production but are also developing cutting-edge thermal management technologies that reduce vehicle weight and improve energy efficiency.

Automotive Thermal Management Market: Key Takeaways

 Shift Toward Electric Vehicles (EVs) and Battery Thermal Management:

The rise of electric vehicles (EVs) is a critical trend impacting automotive thermal management. In traditional combustion vehicles, the engine provided heat for components like cabin heating, whereas EVs lack this natural heat source, necessitating specialized thermal management solutions. Efficient battery thermal management is essential, as battery performance and lifespan are heavily affected by temperature. High temperatures can accelerate battery degradation, while cold conditions reduce battery efficiency and range. To tackle this, companies are developing advanced cooling and heating systems, including liquid-cooled batteries, phase-change materials, and heat pump systems. These solutions ensure that EVs operate efficiently and safely across temperature extremes, enhancing range and battery longevity. For instance, in June 2023, ZF, a technology company, has unveiled its self-developed thermal management system for electric vehicles (EVs) at its annual Global Technology Day event. The system has the potential to increase the range of EVs in the winter by up to one-third. It features an optimized electric drivetrain, including power electronics, a motor, and a reduction gearbox based on 800-volt silicon carbide. According to the company, this innovative system sets new standards in terms of compactness and weight, while the newly developed powertrain software improves efficiency. This trend is driving research into lightweight, energy-efficient thermal management systems that are also compatible with fast-charging infrastructure, as rapid charging generates additional heat. With government incentives and growing consumer demand for EVs, investments in battery and EV thermal management are expected to soar.

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Focus on Lightweight Materials and Energy Efficiency:

Lightweight materials are increasingly used in automotive thermal management to improve fuel efficiency in combustion vehicles and extend range in EVs. Components such as radiators, cooling fans, and heat exchangers are being redesigned with lightweight composites, advanced plastics, and aluminum alloys. These materials not only reduce vehicle weight but also enhance thermal conductivity and corrosion resistance. Moreover, the integration of microchannel heat exchangers is a growing trend, offering better heat transfer and reduced size. This shift aligns with global regulatory pressures to reduce CO₂ emissions and fuel consumption. Lightweight, energy-efficient solutions are especially critical as EVs have limited battery capacity, and every added gram can impact performance. In July 2023, to combat the detrimental effects of extreme cold and hot temperatures on the performance of regional-haul electric truck batteries — and even influence vehicle design — Volvo Trucks North America (VTNA) tested a new battery pack preconditioning routine. Automotive manufacturers are increasingly partnering with material science companies to develop next-generation materials that maintain performance while minimizing weight. This focus on material innovation is pivotal as automakers aim for efficiency without sacrificing vehicle performance or safety.

Scope of the Report: 

Report Metric 

Details 

Base Year Considered

2023

Forecast Period

2024–2030

CAGR

6%

Market Size in 2030

$67.66 Billion

Segments Covered

By Technology, By Vehicle Type, By Application and By Region

Geographies Covered

North America (U.S., Canada and Mexico), Europe (Germany, France, UK, Italy, Spain, Russia and the Rest of Europe), Asia-Pacific (China, Japan, South Korea, India, Australia & New Zealand and the Rest of Asia-Pacific), South America (Brazil, Argentina, Chile, Colombia and Rest of South America), Rest of the World (Middle East and Africa).

Key Market Players

      1.      Borgwarner

2.      Marelli

3.      Continental

4.      Robert Bosch GmbH

5.      Denso

6.      Eberspacher

7.      Gentherm

8.      MAHLE

9.      Schaeffler

10.  Valeo

11.  Hanon Systems

12.  Dana Limited

13.  Modine Manufacturing Company

14.  ZF Friedrichshafen AG



Recent Developments

  •  In October 2022, TotalEnergies and Valeo announce that they have signed an agreement to develop an innovative way of cooling electric vehicle batteries using a new, very high-performance dielectric1 fluid. Not only would this innovation improve the way electric vehicles are used, but it would also reduce their carbon footprint.
  • In April 2022, DENSO Corporation announced it is providing key electrification components to Toyota and Subaru’s all-new, all-electric bZ4X and SOLTERRA including thermal management systems like heat pump systems and radiant heating systems, scheduled to be released in May 12, 2022 and mid-2022 respectively. DENSO products help the battery electric vehicle (BEV) go farther, charge faster, optimize battery use, and most importantly, perform better.

Automotive Thermal Management Market: Competitive Landscape

Key companies profiled in the Automotive Thermal Management Market are Borgwarner, Marelli, Continental, Robert Bosch GmbH, Denso, Eberspacher, Gentherm, MAHLE, Schaeffler, Valeo, Hanon Systems, Dana Limited, Modine Manufacturing Company, ZF Friedrichshafen AG, Aptiv and others.

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