North America Polyester Market - Forecast(2025 - 2031)

North America Polyester Market Overview:

North America Polyester Market Size is valued at $29.63 Billion by 2030, and is anticipated to grow at a CAGR of 11.5% during the forecast period 2024 -2030. Polyester is a versatile synthetic or man-made fiber material, commonly known as PET (polyethylene terephthalate), derived from petroleum-based chemicals and manufactured by mixing ethylene glycol and terephthalic acid in a lab. It is a type of plastic widely utilized in various industries for its strength, shape retention, and durability, serving as a fundamental component in producing clothing, textiles, automotive components, food packaging, and other commercial, industrial, and household products. 

The North America polyester market is experiencing steady growth, driven by increasing demand in textiles, packaging, and industrial applications. The U.S. and Canada are key contributors, with a strong presence of major manufacturers and growing consumption of recycled polyester (rPET) due to rising environmental regulations. The market is also influenced by advancements in bio-based polyesters, which are gaining traction as sustainable alternatives. Additionally, the demand for polyester in automotive and construction applications is rising due to its lightweight and durable properties.

 Market Snapshot: 

North America Polyester Market - Report Coverage:

The “North America Polyester Market Report - Forecast (2025-2031)” by IndustryARC, covers an in-depth analysis of the following segments in the North America Polyester Market.

COVID-19 / Ukraine Crisis - Impact Analysis:  

•    The COVID-19 pandemic had a mixed impact on the North America polyester market, causing disruptions in some sectors while driving demand in others. During the initial phases of the pandemic, supply chain disruptions, factory shutdowns, and reduced consumer spending led to a decline in polyester demand, particularly in textiles, apparel, and automotive manufacturing. However, the market saw a surge in demand for polyester-based medical textiles, including PPE kits, masks, and disposable hospital fabrics, as healthcare needs skyrocketed. Additionally, the rise in e-commerce and home deliveries increased the consumption of polyester-based flexible packaging, cushioning some losses. The pandemic also accelerated interest in recycled polyester (rPET), as sustainability concerns gained prominence in North America. Despite the short-term downturn, the market rebounded as industries resumed operations, with long-term growth fueled by shifts in consumer behavior, sustainability trends, and rising adoption in industrial applications.

•    The Russia-Ukraine war had a significant impact on the North America polyester market, primarily through supply chain disruptions, raw material price volatility, and energy cost surges. Since polyester production relies heavily on crude oil and natural gas-derived feedstocks (such as PTA and MEG), the war led to higher petrochemical prices, affecting production costs. Additionally, disruptions in global trade routes and sanctions on Russia created logistical challenges for raw material imports, leading to extended lead times and costlier transportation. The conflict also caused inflationary pressures, reducing consumer purchasing power, which affected the demand for polyester-based textiles and apparel. However, the crisis accelerated a shift toward regional sourcing and recycled polyester (rPET) in North America, as companies sought to reduce dependency on global supply chains and embrace sustainable alternatives. Despite short-term instability, the market adapted by diversifying supply sources and investing in domestic polyester production capabilities, helping stabilize growth in the long run.

Key Takeaways:

•   U.S. Dominated the Market

Geographically, in the North America Polyester market share, U.S. is expected to grow at the fastest CAGR of 6.2% from 2025 to 2031 due to its strong industrial base, high demand for polyester-based textiles, and expanding packaging sector. The U.S. is a major consumer of polyester fibers in clothing, home furnishings, and industrial applications, with increasing adoption of performance fabrics and recycled polyester (rPET) in response to sustainability trends. For instance, in October 2023, Zara-owner Inditex (ITX.MC), opens new tab, the world's biggest clothing retailer, has agreed to buy recycled polyester from a U.S. start-up as it aims for 25% of its fibers to come from "next-generation" materials by 2030. As fast-fashion retailers face pressure to reduce waste and use recycled fabrics, Inditex is spending more than 70 million euros ($74 million) to secure supply from Los Angeles-based Ambercycle of its recycled polyester made from textile waste. Additionally, the country’s booming packaging industry, particularly in food & beverage and e-commerce sectors, has fueled demand for polyethylene terephthalate (PET) in bottles, containers, and flexible packaging. The presence of leading polyester manufacturers, technological advancements in bio-based alternatives, and government initiatives promoting recycling have further strengthened market growth. Moreover, rising infrastructure projects and automotive advancements are increasing polyester applications in insulation, composites, and lightweight materials. With a combination of strong consumer demand, sustainability initiatives, and industrial expansion, the U.S. remains the dominant force propelling the North America polyester market forward.

•    Growing Demand for PET (Polyethylene Terephthalate)

On the basis of Type, PET (Polyethylene Terephthalate) is projected to grow at a largest share of 76.2% in 2024 due to its versatility, recyclability, and strong demand across multiple industries. The packaging sector, particularly bottles and food containers, is the primary driver, with beverage companies increasingly using PET for lightweight, durable, and recyclable packaging solutions. The shift toward sustainable materials has further fueled the growth of recycled PET (rPET), supported by government regulations and corporate sustainability commitments from major brands like Coca-Cola and PepsiCo. Additionally, PET's high strength-to-weight ratio, chemical resistance, and cost-effectiveness have driven its adoption in fibers for textiles, automotive parts, and films for electronics. The rapid expansion of e-commerce and food delivery services has also increased the demand for PET-based flexible and rigid packaging. With continuous innovations in bio-based PET and advanced recycling technologies, PET remains the dominant polyester type in North America, sustaining its market leadership. In March 2022, The United States International Trade Commission (USITC) determined today that revoking the existing countervailing duty orders on imports of polyethylene terephthalate (PET) resin from China and India, as well as antidumping duty orders on PET resin from Canada, China, India, and Oman, would likely result in the continuation or recurrence of material injury within a reasonably foreseeable time. As a result of the Commission's favorable judgments, the existing orders on this commodity from Canada, China, India, and Oman will stay in effect.

•    Polyester Staple Fiber (PSF) Dominated the North America Polyester Market

On the basis of product category, Polyester Staple Fiber (PSF) held the highest segmental market share of around 67.4% in 2024 accounting its widespread applications in textiles, home furnishings, and industrial sectors. The textile and apparel industry remains the biggest driver, with PSF being extensively used in woven and non-woven fabrics, sportswear, and upholstery due to its durability, affordability, and moisture resistance. Additionally, the rising demand for sustainable alternatives has led to increased adoption of recycled polyester staple fiber (rPSF), particularly in eco-friendly clothing and automotive interiors. The construction and automotive industries have also contributed to PSF’s growth, utilizing it in insulation, carpeting, and seat padding. Furthermore, the expanding market for non-woven fabrics—used in hygiene products, medical textiles, and filtration applications—has strengthened PSF’s dominance. With ongoing technological advancements and the growing shift toward circular economy initiatives, PSF continues to hold the largest market share in North America’s polyester industry. 

   •    Solid Form Leads the North America Polyester Market

On the basis of form, solid held the highest segmental market share of 74.6% in 2024 due to its widespread use in textiles, packaging, and industrial applications. Solid polyester, particularly in the form of fibers, resins, and films, is extensively used in apparel, home furnishings, automotive components, and rigid packaging due to its strength, durability, and cost-effectiveness. The dominance of Polyethylene Terephthalate (PET) in bottle manufacturing has further driven the demand for solid polyester, especially in the food and beverage industry. Additionally, the growing adoption of recycled solid polyester (rPET) aligns with North America’s sustainability goals, as companies increasingly use it in eco-friendly textiles and packaging. The construction and industrial sectors also contribute significantly, utilizing solid polyester in insulation materials, conveyor belts, and geotextiles. With advancements in bio-based and high-performance polyester materials, the solid form continues to dominate the North American market, maintaining its leadership across diverse industries.

•    Clothing and Apparel Dominates the North America Polyester Market

On the basis of application, clothing and apparel held the highest segmental market share of around 49.3% in 2024. Polyester’s lightweight, durable, wrinkle-resistant, and moisture-wicking properties make it a preferred choice for casual wear, sportswear, athleisure, and workwear. The rise of fast fashion and affordable synthetic fabrics has further boosted demand, with major retailers and brands incorporating polyester into their collections. Additionally, the growing trend of sustainable fashion has led to increased use of recycled polyester (rPET), with companies like Nike, Adidas, and Patagonia integrating eco-friendly fibers into their product lines. The e-commerce boom, rising consumer preference for functional textiles, and advancements in polyester-blended fabrics have also contributed to its widespread adoption. About 49 percent of the world’s clothing is made of polyester and forecasts show this to nearly double by 2030. Although the  trend has led a growing number of consumers to be interested in more flexible, more resistant garments. With continued innovations in high-performance textiles and sustainable fiber production, clothing and apparel remain the dominant segment in the North America polyester market.

•  Growing Demand for North America Polyester Market Due to Growth of the Textile & Apparel Industry

The North America polyester market is significantly driven by the rising demand in textiles and apparel, particularly in fashion, sportswear, and home textiles. Polyester fibers are widely used due to their durability, wrinkle resistance, and moisture-wicking properties, making them ideal for casual wear, activewear, and professional clothing. The fast fashion industry has further accelerated polyester consumption, as brands prioritize cost-effective, versatile fabrics. Additionally, the shift toward sustainable fashion has led to increased adoption of recycled polyester (rPET), with major players like Nike, Adidas, and Patagonia incorporating eco-friendly fibers into their product lines. The e-commerce boom has also contributed to the segment's growth, as online shopping platforms drive high demand for affordable and performance-oriented clothing. Furthermore, advancements in polyester blends with cotton and elastane are enhancing fabric quality, making them even more attractive for consumers. On 19 December 2024, Mexico Economy Minister Marcelo Ebrard revealed the increase of import tariffs on various apparel, textile products, and inputs by as much as 35%. However, products qualifying under the US-Mexico-Canada Agreement (USMCA) will be exempt from these tariffs, which will remain in effect until 22 April 2026. As consumers continue to demand affordable, functional, and sustainable apparel, the polyester market is expected to witness steady growth.

•  Negative Impact on the North America Polyester Market Due to Environmental Concerns & Plastic Waste Management

One of the major challenges facing the North America polyester market is the environmental impact of polyester production and disposal. Polyester, especially Polyethylene Terephthalate (PET), is derived from petroleum-based raw materials, contributing to carbon emissions and fossil fuel dependency. Additionally, polyester-based products generate microplastic pollution, which enters water bodies and poses threats to marine life and ecosystems. The improper disposal of polyester textiles and PET packaging has led to growing concerns over landfill waste and plastic pollution, prompting regulatory scrutiny. Governments in North America have introduced stringent recycling mandates and extended producer responsibility (EPR) programs, requiring manufacturers to adopt sustainable production and waste management practices. While the rise of recycled polyester (rPET) helps mitigate this challenge, the high costs of recycling technology, limited recycling infrastructure, and concerns over rPET quality remain significant hurdles. To address these issues, companies need to invest in advanced recycling methods such as chemical recycling, explore bio-based polyester alternatives, and implement circular economy strategies.
 
                   

Key Market Players: 

Product launches, approvals, patents and events, acquisitions, partnerships and collaborations are key strategies adopted by players in the North America Polyester Market. The top 10 companies in this industry are listed below:
1.    Toray Industries, Inc.
2.    W. R. Grace & Co.
3.    Alpek S.A.B DE C.V.
4.    Teijin Frontier (U.S.A.), Inc.
5.    Everra
6.    TD Fiber
7.    William Barnet and Son
8.    Skytex México, S.A. de C.V.
9.    USFibers
10.    Common Fibers

Scope of the Report: 

Recent Developments: 

•    In June 2024, Alpek Polyester, a global producer of PET Resins, has unveiled a new sustainable solution for 100% PET Resin bottle caps. CaPETall™ PET Cap Resin is a patented technology that allows PET to be used in caps and closures to achieve a 100% PET packaging Solution, which simplifies and improves post-consumer PET bottle recycling and the PET Circular Economy.

•    In December 2023, Teijin Frontier Co., Ltd., the Teijin Group’s fibers and products converting company, announced the development of Microft™ MX, a next-generation, high-quality, high-performance material. This product is made from highly-deformed cross-section multifilament yarn*, which is a uniform mixture of single filaments of polyester and nylon, using a unique spinning technology, as the optimal woven or knitted structure. The evenly mixed polyester and nylon filaments produce deep colors.

•    In October 2022, Toray Industries, Inc., announced today it has developed a new variety of Ultrasuede™ nu which partially consists of 100% plant-based polyester (see note 1). All Nippon Airways Co., Ltd. (ANA), will adopt this developed material to the headrest covers in ANA Green Jet, the special aircraft from November this year.

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