Process Industry Digitalization Market – By Technology Type , By Use Case , By Offerings , By End-User , By Geography - Opportunity Analysis & Industry Forecast, 2024-2030

Report Code: ITR 0492 Report Format: PDF + Excel

Process Industry Digitalization Market Overview:

The Process Industry Digitalization Market size is estimated to reach $ 1,188.9 billion by 2030, growing at a CAGR of 15.9% during the forecast period 2024-2030. The digitalization of the process industry is rapidly transforming operations by integrating advanced technologies such as IoT, AI, and cloud computing. Companies are increasingly leveraging real-time data analytics to optimize production processes, enhance efficiency, and reduce downtime through predictive maintenance. Automation and smart sensors are revol

utionizing the monitoring and control of industrial equipment, leading to more precise and adaptive manufacturing environments. Digital twins, virtual replicas of physical assets, enable detailed simulations and scenario planning, further driving innovation and risk management.Cybersecurity has become a critical focus as interconnected systems increase vulnerability, prompting investments in robust protection measures. Collaboration platforms and digital workflows are streamlining communication and decision-making across diverse teams, fostering a more agile and responsive organizational culture. The emphasis on sustainability is also notable, with digital tools helping to monitor and minimize environmental impact. These factors positively influence the Process Industry Digitalization industry outlook during the forecast period.

Market Snapshot: 


Process Industry Digitalization Market

Process Industry Digitalization Market - Report Coverage:

The “Process Industry Digitalization Market Report - Forecast (2024-2030)” by IndustryARC, covers an in-depth analysis of the following segments in the Process Industry Digitalization Market.

Attribute Segment

By Technology Type

  • System Integration
  • Software Development
  • Hardware and Infrastructure Development
  • Cyber Security Services
  • Blockchain
  • Big Data and Analytics
  • Industrial Internet of Things (IIoT)
  • Cloud Computing
  • Artificial Intelligence (AI) and Machine Learning (ML)
  • Digital Twins
  • Robotics and Automation
  • Others

By Use Case

  • Predictive Maintenance and Performance Optimization
  • Environmental Monitoring
  • Fleet Management
  • Inventory Management
  • Industrial Energy Management System (IEMS)
  • Asset Monitoring and Condition Monitoring
  • Process Safety
  • Quality Control and Assurance
  • Process Optimization
  • Manufacturing Execution System (MES)
  • Manufacturing Operations Management (MOM)
  • Enterprise Resource Planning (ERP)
  • Product Lifecycle Management (PLM)
  • Others

By Offerings

  • Solutions and Software
  • Services

By Organization size

  • Small and Medium-sized Enterprises (SMEs)
  • Large Enterprises

By End-user

  • Pharmaceuticals
  • Mining and Metal
  • Oil and Gas
  • Paper and Pulp
  • Food and Beverage
  • Power
  • Water & Wastewater Management
  • Chemicals
  • Cement
  • Energy
  • Others

By Geography

  • North America (U.S., Canada and Mexico)
  • Europe (Germany, France, UK, Italy, Netherlands, Spain, Russia and Rest of Europe),
  • Asia-Pacific (China, Japan, South Korea, India, Australia & New Zealand, Indonesia, Malaysia and Rest of Asia-Pacific),
  • South America (Brazil, Argentina, Chile, Colombia and Rest of South America)
  • Rest of the World (Middle East and Africa).

COVID-19 / Ukraine Crisis - Impact Analysis:  

  • The COVID-19 pandemic accelerated digital transformation in the process industry as companies sought remote operation capabilities and resilient supply chains. Adoption of IoT and AI surged to ensure operational continuity and optimize processes amidst disruptions. Remote monitoring solutions gained prominence to ensure employee safety and maintain productivity. However, economic uncertainty led to cautious investment strategies, delaying some digitalization initiatives.
  • The Ukraine crisis induced supply chain disruptions, prompting process industry players to reassess their digitalization strategies. Companies focused on enhancing supply chain resilience through advanced analytics and predictive maintenance to mitigate risks. Collaborative platforms facilitated agile decision-making amid uncertain geopolitical landscapes, driving demand for digital solutions that enhance operational flexibility and risk management capabilities.

Key Takeaways:

  • Fastest Growth of Europe Region

Geographically, in the Process Industry Digitalization market share, Europe is analyzed to grow with the highest CAGR of 18.5% during the forecast period 2024-2030. Europe has a diverse and robust industrial base encompassing manufacturing, automotive, aerospace, engineering, and other sectors. The adoption of digital technologies such as IoT, AI, automation, and data analytics enhances productivity, efficiency, and competitiveness within these industries, driving the demand for Process Industry Digitalization solutions. In 2022, 69% of EU firms implemented advanced digital technologies, such as advanced robotics, big data analytics and artificial intelligence, compared with 71% of US firms. The gap has narrowed steadily over the last four years.

  • Predictive Maintenance and Performance Optimization Segment to Register the Fastest Growth

In the Process Industry Digitalization Market analysis, the Predictive Maintenance and Performance Optimization segment is estimated to grow with the highest CAGR of 24.9% during the forecast period. Predictive maintenance is a proactive strategy that utilizes data analysis, sensor technologies, and machine learning algorithms to anticipate equipment failures before they occur. This approach allows for timely interventions, minimizing downtime, reducing maintenance costs, and enhancing asset reliability and efficiency. For instance, in June 2023, Qatar Airways and Google Cloud partnered to create innovative data and artificial intelligence (Al) solutions tailored for the airline industry. This collaboration will concentrate on enhancing areas like predictive maintenance, passenger experience, and cargo operations, aiming to elevate efficiency and customer satisfaction within the airline sector and further contribute to this segment’s robust growth.

  • Software Development is Leading the Market

According to the Process Industry Digitalization Market forecast, the Software Development held the largest market valuation of $67.8 million in 2023. Process Industry Digitalization refers to the integration of digital technologies into industrial processes to improve efficiency, productivity, and innovation. This encompasses a wide range of technologies including software development, artificial intelligence (AI), the Internet of Things (IoT), and cloud computing. Digital tools are transforming industrial processes by enabling real-time monitoring, predictive maintenance, and optimization. These advancements lead to significant improvements in efficiency and reductions in downtime, offering numerous benefits to industrial operations. For example, in manufacturing, sensors can detect anomalies in machine performance, such as unusual vibrations or temperature fluctuations, which may indicate potential failures.

  • Increasing Adoption of Industrial Internet of Things (IIoT) Solutions

IIoT refers to the interconnected network of sensors, devices, and machines within industrial environments, enabling real-time data collection, analysis, and decision-making. One significant key of IIoT adoption is its ability to enhance operational efficiency and productivity.  By embedding sensors and connectivity into machinery and equipment, IIoT enables remote monitoring and predictive maintenance, reducing downtime and optimizing asset utilization. Additionally, IIoT facilitates the implementation of smart manufacturing practices such as just-in-time production and agile supply chain management, leading to cost savings and improved resource allocation. Another driving force behind the adoption of IIoT solutions is the quest for improved safety and compliance in industrial settings. IIoT-enabled sensors can detect and mitigate safety hazards in real-time, preventing accidents and ensuring regulatory compliance. Furthermore, IIoT plays a crucial role in enabling data-driven decision-making and process optimization and driving the process industry digitalization market's expansion.

  • Advancements in Big Data Analytics and Artificial Intelligence (AI)

Advancements in Big Data Analytics and Artificial Intelligence (AI) play a pivotal role as drivers of the Process Industry Digitalization market, revolutionizing traditional industrial processes and unlocking new opportunities for efficiency, innovation, and growth. Big Data Analytics enables the collection, processing, and analysis of vast amounts of data generated by industrial systems, sensors, and machinery. By harnessing this data, companies gain valuable insights into their operations, allowing them to optimize processes, predict equipment failures, and make data-driven decisions in real-time. In April 2024, from NVIDIA Corp article, Virtual factories are helping manufacturers unlock new possibilities, from planning to operations, where they are making Process Industry Digitalization a reality. A virtual factory, powered by technologies like digital twins, the Universal Scene Description (OpenUSD) ecosystem and generative AI, can enable new possibilities, from planning to operations. These advancements drives the market growth.

  • Data Security and Privacy Concerns

Data security and privacy concerns represent significant constraints within the Process Industry Digitalization market, impacting various sectors such as manufacturing, healthcare, automotive, energy, and aerospace. As industries increasingly rely on digital technologies to optimize operations, collect vast amounts of data, and enable interconnected systems, the risk of data breaches and privacy violations escalates. In May 2024, Global federal agencies are sounding the alarm over an increase in cyberattacks by pro-Russia hacktivist groups targeting operational technology (OT) devices across critical infrastructure in North America and Europe. Addressing data security and privacy concerns is paramount for sustaining trust in digital technologies and fostering continued innovation in the industrial sector.


Process Industry Digitalization Market

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Key Market Players: 

Product/Service launches, approvals, patents and events, acquisitions, partnerships, and collaborations are key strategies adopted by players in the Process Industry Digitalization Market. The top 10 companies in this industry are listed below:

  1. IBM Corporation 
  2. Siemens AG
  3. ABB Ltd.
  4. Honeywell International Inc.
  5. Schneider Electric
  6. General Electric
  7. Robert Bosch
  8. Rockwell Automation
  9. Emerson Electric Co.
  10. Hitachi, Ltd.

Scope of the Report: 

Report Metric Details

Base Year Considered

2023

Forecast Period

2024–2030

CAGR

15.9%

Market Size in 2030

$1,188.9 billion

Segments Covered

By Technology Type, By Use Case, By Offerings, By Organization Size, By End-User, and Geography.

Geographies Covered

North America (U.S., Canada and Mexico), Europe (Germany, France, UK, Italy, Netherlands, Spain, Russia and Rest of Europe), Asia-Pacific (China, Japan, South Korea, India, Australia & New Zealand, Indonesia, Malaysia and Rest of Asia-Pacific), South America (Brazil, Argentina, Chile, Colombia and Rest of South America), Rest of the World (Middle East and Africa).

Key Market Players

  1. IBM Corporation
  2. Siemens AG
  3. ABB Ltd.
  4. Honeywell International Inc.
  5. Schneider Electric
  6. General Electric
  7. Robert Bosch
  8. Rockwell Automation
  9. Emerson Electric Co.
  10. Hitachi, Ltd.

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  1.    Process Industry Digitalization Market - Overview
      1.1.    Market Definition  
      1.2.    Market Scope  
  2.    Process Industry Digitalization Market - Executive Summary
      2.1.    Key trends by Use Case
      2.2.    Key trends by Technology Type
      2.3.    Key trends by Offerings
      2.4.    Key trends by Organization Size
      2.5.    Key trends by End-User
      2.6.    Key trends by Geography
  3.    Process Industry Digitalization Market - Comparative Analysis
      3.1.    Company Benchmarking - Key Companies
      3.2.    Financial Analysis - Key Companies
      3.3.    Market Share Analysis - Key Companies
      3.4.    Patent Analysis
      3.5.    Pricing Analysis
  4.    Process Industry Digitalization Market - Start-up Companies Scenario 
      4.1.    Key Start-up Company Analysis by
            4.1.1.    Investment & Revenue
            4.1.2.    Venture Capital and Funding Scenario
  5.    Process Industry Digitalization Market – Market Entry Scenario Premium 
      5.1.    Regulatory Framework Overview
      5.2.    New Business and Ease of Doing Business Index
      5.3.    Case Studies of Successful Ventures
  6.    Process Industry Digitalization Market - Forces
      6.1.    Market Drivers
      6.2.    Market Constraints
      6.3.    Market Challenges
      6.4.    Porter's Five Force Model
            6.4.1.    Bargaining Power of Suppliers
            6.4.2.    Bargaining Powers of Customers
            6.4.3.    Threat of New Entrants
            6.4.4.    Rivalry Among Existing Players
            6.4.5.    Threat of Substitutes
  7.    Process Industry Digitalization Market – Strategic Analysis
      7.1.    Value Chain Analysis
      7.2.    Opportunities Analysis
      7.3.    Product Life Cycle/Market Life Cycle Analysis
      7.4.    Supplier/Distributor Analysis
  8.    Process Industry Digitalization Market – By Technology Type (Market Size – $Million/$Billion) 
      8.1.    System Integration
      8.2.    Software Development
      8.3.    Hardware and Infrastructure Development
      8.4.    Cyber Security Services
      8.5.    Blockchain
      8.6.    Big Data and Analytics
      8.7.    Industrial Internet of Things (IIoT)
      8.8.    Cloud Computing
      8.9.    Artificial Intelligence (AI) and Machine Learning (ML)
      8.10.    Digital Twins
      8.11.    Robotics and Automation
      8.12.    Others
  9.    Process Industry Digitalization Market – Use Case (Market Size – $Million/$Billion) 
      9.1.    Predictive Maintenance and Performance Optimization
      9.2.    Environmental Monitoring
      9.3.    Fleet Management
      9.4.    Inventory Management
      9.5.    Industrial Energy Management System (IEMS)
      9.6.    Asset Monitoring and Condition Monitoring
      9.7.    Process Safety
      9.8.    Quality Control and Assurance
      9.9.    Process Optimization 
      9.10.    Manufacturing Execution System (MES)
      9.11.    Manufacturing Operations Management (MOM)
      9.12.    Enterprise Resource Planning (ERP)
      9.13.    Product Lifecycle Management (PLM)
      9.14.    Others
  10.    Process Industry Digitalization Market – By Offerings (Market Size – $Million/$Billion)
      10.1.    Solutions and Software
      10.2.    Services 
            10.2.1.    Workforce Performance Services
            10.2.2.    Availability/Procurement Services
            10.2.3.    Efficiency Services/Factory Digitalization Services
            10.2.4.    Safety & Security Services
            10.2.5.    Consulting Services
            10.2.6.    Data Services
            10.2.7.    Others
  11.    Process Industry Digitalization Market – By Organization size (Market Size – $Million/$Billion)
      11.1.    Small and Medium-sized Enterprises (SMEs)
      11.2.    Large Enterprises
  12.    Process Industry Digitalization Market – By End-user (Market Size – $Million/$Billion)
      12.1.    Pharmaceuticals
      12.2.    Mining and Metal
      12.3.    Oil and Gas
            12.3.1.    Upstream
                    12.3.1.1.    Onshore
                    12.3.1.2.    Offshore 
            12.3.2.    Midstream
            12.3.3.    Downstream/Refining
      12.4.    Paper and Pulp
      12.5.    Food and Beverage
      12.6.    Power
            12.6.1.    Generation
            12.6.2.    Distribution
      12.7.    Water & Wastewater Management
            12.7.1.    Pumping Station
            12.7.2.    Others
      12.8.    Chemicals
      12.9.    Cement
      12.10.    Energy
            12.10.1.    CCUS
            12.10.2.    Hydrogen
            12.10.3.    Solar
            12.10.4.    Others
      12.11.    Others
  13.    Process Industry Digitalization Market – by Geography (Market Size – $Million/$Billion) 
      13.1.    North America
            13.1.1.    U.S
            13.1.2.    Canada
            13.1.3.    Mexico
      13.2.    Europe
            13.2.1.    Germany
            13.2.2.    France
            13.2.3.    UK
            13.2.4.    Italy
            13.2.5.    Spain
            13.2.6.    Belgium
            13.2.7.    Netherlands
            13.2.8.    Rest of Europe
      13.3.    Asia-Pacific
            13.3.1.    China
            13.3.2.    Japan
            13.3.3.    South Korea
            13.3.4.    India
            13.3.5.    Australia & New Zealand
            13.3.6.    Indonesia
            13.3.7.    Malaysia
            13.3.8.    Taiwan
            13.3.9.    Rest of Asia-Pacific
      13.4.     South America
            13.4.1.    Brazil
            13.4.2.    Argentina
            13.4.3.    Chile
            13.4.4.    Colombia
            13.4.5.    Rest of South America
      13.5.    Rest of The World
            13.5.1.    Middle East
            13.5.2.    Africa
  14.    Process Industry Digitalization Market – Entropy
  15.    Process Industry Digitalization Market – Industry/Segment Competition Landscape 
      15.1.    Global Market Share Analysis 
      15.2.    Global Market Share Analysis 
      15.3.    Global Market Share By Type (5 key players)
  16.    Process Industry Digitalization Market – Key Company List by Country Premium 
  17.    Process Industry Digitalization Market - Company Analysis
      17.1.    IBM Corporation 
      17.2.    Siemens AG
      17.3.    ABB Ltd.
      17.4.    Honeywell International Inc.
      17.5.    Schneider Electric
      17.6.    General Electric
      17.7.    Robert Bosch
      17.8.    Rockwell Automation
      17.9.    Emerson Electric Co.
      17.10.    Hitachi, Ltd.
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The Process Industry Digitalization Market is projected to grow at 15.9% CAGR during the forecast period 2024-2030.

The Process Industry Digitalization Market size is estimated to be $419.9 billion in 2023 and is projected to reach $1,188.9 billion by 2030

The leading players in the Process Industry Digitalization Market are Siemens AG, ABB Ltd., Honeywell International Inc., Schneider Electric, General Electric, and Others.

Increased adoption of IoT for real-time monitoring, AI for predictive maintenance, and cloud computing for data storage and analysis, and technological advancements are some of the major Process Industry Digitalization market trends in the industry which will create growth opportunities for the market during the forecast period.

The increasing adoption of digital twins and Increased demand for operational efficiency drives adoption of IoT and AI technologies are the driving factors of the market.